Tape them down and trace them with a sharpie. The top of the helmet needs to attach to … Now your crusader great helm is ready for battle...or at least a … Be sure not to cover up the eye slots or vent holes. Take apart the paper helmet and lay the pieces out on your steel. Line the rest of the inside with craft felt, attach it to the metal using barge. Then cut out your pattern with a jigsaw, angle grinder, nibbler, metal shear, or … If you are making this for SCA combat, make sure your steel is true 16 gauge (1.600mm) or 14 gauge (2.000mm), as it often may not be. You can find the web based tutorial with more information and instructions about making this on my website here: Place the patterns on your metal and mark around them.

In this video we finish off the helmet by cleaning it, assembling it, riveting it and adding a brass front piece. I would recommend 16 gauge, but if you prefer a little extra protection, then use 14 gauge. This is the second part of the tutorial on how to make a medieval great helm. This will protect the users face from rubbing up against the metal and make it more comfortable to wear. Get a sheet of mild steel.


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